Thursday 27 July 2017

Sand Blasting - Introduction, Parts, Materials Used and Pros & Cons!

Introduction:

Sand blasting is also known as abrasive blasting. It is a process where fine granular sand is applied high pressure against a rough surface keeping in mind the end goal to smooth that surface out. In this process, the abrasive material is pushed, either with a fluid or a gas (ordinarily pressurized air) through a nozzle onto an odd surface. Sand blasting can be applied on wood, dividers, and different surfaces where smoothness is required for paint or different applications. Sandblasting is a quick, powerful, thorough, and safe process It is one of the best ways to prepare an object for high-performance coatings like powder coating.


Types of Sandblasters:

Pressure feed blaster: The media is stored within the pressure pot and then it is sealed. The media goes through the valve and into the compressed air stream, which is placed in the blast nozzle. The nozzle accelerates the media and it impacts the surface of the components.

Suction feed blaster: In suction feed blaster venture siphoning action is used. It draws the blast media into the compressed air stream and then to the nozzle.

Sandblasting parts:

    Nozzles
    Blast hose and couplings
    Air hose and couplings
    Vacuuming hose
    Valves
    Abrasive Traps
    Regulators, gauges and Filters
    Control handles
    Blast Lights and job site lighting
    Junction Box Assemblies
    Lids and screens
    Remote Control Kits
    Blast Suits and Gloves
    Cabinet components
    Cabinet Gloves
    Filters, Filter Bags, cartridges
    Fittings

Materials Used for sandblasting:

Following Materials are used in sandblasting process-
    Sand
    Copper Slag
    Steel grit
    Powder abrasives
    Small pieces of walnuts
    Pieces of avocado shells

Pros and Cons of sandblasting:

The pros (advantages) of sandblasting are:

Quick removal of impurity: This process helps in quick removal the contaminants on different surfaces.

 Abrasive action: The materials which are used in the step are highly abrasive and have an aggressive action on the surfaces.

 Fit for tough/rough surfaces: The powerful action of the process can remove deposits even from tough surfaces like concrete.

 Less machinery involved: This process does not make use of complex machineries.


The Cons (disadvantage) of sandblasting are:  

 Abrasives: The abrasive used in the process is very rough and if used regularly for a particular surface, then it will wear away the surface.

      Use of silica: In most of the country, sand is used as abrasive in the process which is banned because of different health hazards.

  Requires precautions: A lot of precautionary steps have to be taken in order to prevent different types of hazards like you have to cover all parts of the body that are exposed to the process. Covering up of body parts will prevent the abrasives to enter into the body.

 Not suitable for smooth surfaces: Mobile sandblasting is usually not suitable for cleaning smooth surfaces because of the abrasives used. Rather you can make use of soda blasting which employs the similar procedure but makes use of sodium bicarbonate.

 Heat generation: The process of sandblasting includes projection of particles with high velocity, so when these materials hit the surface, a lot of heat is generated which can harm the surface.

However, through this process, one can easily remove the contaminants on different surfaces and have an aggressive action on the surfaces. This process can also easily remove tough surfaces like concrete. Therefore this machine and process have their own independent use for different type of the surface preparation.